Process Control Systems

Process Control Systems / Factory Automation

Whether it’s designing a new general manufacturing or factory automation system, modifying an existing one, or integrating a single component piece, Ritchie Automation strives to improve efficiency, increase productivity, and reduce floor space usage.

We're recognized leaders in providing turnkey automation solutions, able to implement general application process controls such as:Factory Automation - Custom Conveyor / Part Handling System

  • Pick & place systems 
  • Paint Robots
  • Part tracking
  • Feed systems
  • Automated loading/unloading
  • Conveyor systems
  • Automated assembly
  • Bar code & RFID identification 


Our process control systems feature the latest in automated control software, process monitoring, and parts tracking, able to execute specific procedures based on the detected size and shape of inserted parts. Real-time data from our automation processes is captured for later analysis, providing you with useful information for further optimization.

We've improved process control capabilities across a variety of industries, including automotive/tier 1, military, plastics, general industry, wood, and refrigeration and heating.Coordinated Motion Servo Driven Positioner

Process Control Capabilities Include:

  • Human-machine interface
  • Installation & rollout 
  • Control systems & software
  • Engineering - electrical, pneumatic, and mechanical
  • Application equipment
  • Unique Automation Solutions

Ritchie also custom manufactures innovative automated systems such as ARBIS (Automated Return Bend Insertion System), a unique robotic work cell designed for the air conditioning and refrigeration industry. ARBIS’s primary task is the insertion of return bends into condensing coil copper tubes.

ARBIS Replaces Complex Manual Assembly Task

Return bend insertion has always been a labor-intensive manual task. Typical AC manufacturer may have 20 or more coil configurations, ranging in size from perhaps 10 to 40 inches, and populated with 4 or more different types of return bends.

Ritchie Automation specifically designed ARBIS with the flexibility to handle this extreme part diversity, and to do so in the shortest possible cycle times. Complex robot programming, including simultaneously placing multiple return bends, is one of Ritchie’s unique success factors.

Press Control (ARBIS)  - Automated Return Bend Insertion System

With ARBIS You Can:

  • Accommodate multiple coil configurations and sizes.
  • Insert multiple types and sizes of return bends, including aluminum and copper.
  • Achieve rapid cycle times and maximum output.
  • Meet your budget by using any number of robots and parts feeders.
  • Ensure reliability by using proven technology, including Adept robots.
  • Train quickly and improve operational efficiency through user-friendly operator interfaces.
  • Dramatically decrease manual labor costs and injury liabilities.
  • Increase quality through a sophisticated error detection system.

 

The same technology used in this Automated Insertion System is easily adaptable to perform any “highly repetitive” insertion or assembly task, including:

  • Floor Feeders 
  • Linear Feed Systems Process Control System
  • Rotary Feeders
  • Vibratory Feeder Bowls
  • Inline Conveyors
  • Inline Gravity Tracks
  • Inline Vibratory Tracks
  • Inline Walking Beams
  • Automatic Elevator Hoppers
  • Automatic Live Bottom Hoppers
  • Automatic Plate & Floor Vibratory Hoppers
  • Gondola Dumpers

 

Contact Ritchie Automation for more information on our process control and factory automation systems.
 

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