Paint System Controls

Industrial Paint System Controls

Any industry can benefit from Ritchie's automated finishing equipment and industrial paint system controls. Our flexible, high quality paint system components deliver maximum transfer efficiency, safety, and compatibility with our industry-leading simple and style-based triggering systems.

Industries Served:

  • Automotive Finishing / Tier 1
  • Plastics
  • Wood
  • Military
  • General Industry
  • Refrigeration and Heating

Disk System Controls

Disk System Controls

Our custom disk system controls manage reciprocator motion, atomization speed, fluid flow rate, high holtage (HV) levels, and color selection/change for rotary disk paint applicators. These controls are application specific, allowing full customization based on part size, type, or coating material for uniformity in finishing results.

We design and implement human/machine interfaces (HMI) that make it simple to monitor disk system control operations. We can also employ server application systems to manage larger assortments of part styles and types to be painted and for production tracking. Our controls are compatible with all major disk systems, including ITW Ransburg's Turbodisk.

Advantages of Disk System Controls

  • Improved transfer efficiency
  • Reduced color change waste
  • Minimized overspray
  • Reduced emissions and booth exhaust
  • Reduced maintenance requirements

Robot System Controls

Industrial Robotic Automation System ControlsWe custom build industrial robotic automation system controls based on your finishing or automation specifications. Robotic automation allows for consistent transfer results, reduced operating costs, and an overall increase in the quality of automation processes.

Our robotic automation system controls provide a centralized location for master control, reporting, and automation monitoring.

Advantages of Industrial Robotic Automation System Controls

  • Consistent quality
  • Reduced operating costs
  • Centralized control

Reciprocator Controls

We have extensive experience developing reciprocator controls for all hydraulic, electric, and pneumatic reciprocators. Our reciprocator controls, available for manual or automatic PLC controls, manage stroke length, stroke speed, and turn around speed for disks, spray guns, and rotary atomizers/bells.

Advantages of Reciprocator Controls

  • Simplified operation
  • Cost-effective solution
  • Adjustable speed and stroke length

Paint Application Equipment Controls

Our powder paint and liquid paint finishing application equipment controls provide analog or closed loop control of spray gun applicators and bells, including management of:

  • Atomizing air or turbine speed
  • Fan air or shaping air
  • High Voltage (HV) Control
  • Automatic gun triggering
  • Color change/selection & purge equipment

We also provide fluid controls utilizing gear pumps, flowmeters & regulators, and dosing equipment for 1K closed loop flow control or 2K mixing and metering.

Spray Booth ControlsSpray Booth Controls

As an integral component of finishing systems, spray booths require specialized controls. Ritchie Automation provides spray booth controls with on/off push button control, or variable frequency drive (VFD) control of intake and exhaust fans. Spray booth controls contain provisions for safety interlocks, meeting finishing system requirements such as robot/machine guards, high voltage (HV) controls, and paint application triggers.

Ritchie Automation also provides spray booth controls capable of automatic booth balancing. Using manometer and/or magnehelic pressure gauges, the condition of the spray booth filters is monitored. This information is used to adjust supply fan and/or exhaust fan speed to compensate for filter condition. This monitor can also provide a method for determining when spray booth filters require replacement.

Industrial Oven ControlsIndustrial Oven Controls

Ritchie Automation can automate any process of oven operation control, including temperature, combustion blowers, and exhaust fans. Industrial oven controls are available with simple pushbutton controls or operational touch screen PLC and variable frequency drive (VFD) motor controls depending on the required level of automation.

Conveyor Controls

Ritchie Automation can apply any combination of conveyor controls to chain on edge and power and free conveyor systems. Conveyor controls are fully customizable based on the application, and include:

  • Cycle stops
  • Start/stop
  • Conveyor speed
  • Conveyor direction
  • E-stops
  • Releases & gate controls

 Contact Ritchie Automation for additional information on paint system controls.

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